FEATURE ARTICLE
New Factory Now Open
To facilitate its growth strategy, Tymphany has now opened a new state of the art factory and business campus in China, allowing increased production capacity and room for the vertical integration of additional processes. The new campus is located close to the former Premium Loudspeaker factory in XinXu. Production from the old PL factory has already been moved to the new facility; production from the Panyu factory will move within a few months. A next generation version of Tymphany’s renowned asynchronous transducer production line is already running, together with environmentally controlled paint spray and wood finishing processes. “The new campus is truly a showcase facility for the speaker industry,” says Stuart Croxford, General Manager of the new facility. “We’ve used the combined experience of the PL and Tymphany teams to put together a dream facility, and the depth of experience certainly shows. Not only do we have the best equipment and working conditions, we also expect to see improved quality through better process control and vertical integration”. The new facility is over 415,000 feet total, and consists of four main production buildings with four floors each; over 250,000 square feet of production space. It has extensive office and engineering spaces, two anechoic chambers, and comprehensive audio, electronic and environmental test facilities. “One of the unique areas of our factory is our test and listening rooms, one of which was built using American wood frame/sheetrock construction,” adds Croxford. “This allows us to better serve our customers during the design and tuning phase by accurately replicating installation environments in their primary markets”. Tymphany will add an onsite wood mill and additional electronics manufacturing capabilities to coincide with the launch of digital amplifier platforms later this year. The new Tymphany campus will have the following capabilities:
Aside from the added capacity and improved working conditions, better control over component sourcing will result in higher quality and better pricing, and vertical integration of processes will help reduce lead times and increase efficiency. |
In This Issue FEATURE ARTICLE NEW PRODUCTS TYMPHANY EVENTS PEOPLE AT TYMPHANY NEW AT TYMPHANY FEATURED MATERIAL | |||||||||
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“The new campus is truly a showcase facility for the speaker industry.” — Stuart Croxford General Manager of the new production facility
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Advanced Finishing Processes One of the arenas in which Tymphany leads is cabinet finishing, and to that end, the new factory has extensive finishing process capability, including negative pressure sanding booths and multiple dust free spray rooms. Ed Boyd, General Manager of Tymphany’s Premium Audio Video (PAV) division, explains: “When we first moved [PL] to the XinXu area in 2005, the local vendors struggled to meet our high-quality standards on painted finishes, so we took the decision to move the process in-house to gain better control. In a short time, our customers started to realize that we could produce standards of finish that were previously unavailable in China, giving them measurable competitive advantage. In the new factory, we have, of course, further enhanced this capability by adding better equipment and carefully planning airflow within the facility for a dust-free environment.” | ||||||||||
NEW PRODUCTS
ScanSpeak Illuminator Drivers Near Sample Stage
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TYMPHANY EVENTS
NEW AT TYMPHANYTymphany is HiringTymphany is looking for engineers for its Taastrup, Denmark, and XinXu, China locations. Experienced Transducer Engineers, Audio System Engineers and Mechanical engineers should send their resume to jobs@tymphany.com. For details, visit our website: www.tymphany.com/careers. | ||||||||||
FEATURED MATERIALPVC + 30% wood Powder Tymphany is using a unique new material for the new Jamo A 400 aesthetic series speakers, which combines the weight and acoustic properties of MDF with the lower cost of plastic. The extrusion is made of PVC + 30% wood powder, which is more dimensionally stable compared to the typical extrusions made of PVC + foaming agent. |
The material cost of plastic extrusion is much less than aluminum; about 1/3 to 1/2 the price of an equivalent sized extrusion with 2-3 times the wall thickness. Thicker walls of 6mm to 8mm provide good internal damping as compared to aluminum, which you would also have to post treat with additional damping. Aluminum is priced at about 18.6HKD / kg with a density of 2.7g/CC. PVC + 30% Wood is priced at 10HKD/kg and 1.2g/CC. |
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Tymphany is producing Jamo’s The raw material comes in pellet form, and can be extruded or injection molded into parts with a maximum size of 200mm x 200mm and a maximum weight 4~5 kg per meter. Tymphany can create any shape of extrusion that fits within these dimensions. The base material can be pigmented to match any color. Using our experience in material finishing, Tymphany has developed a technique of sanding back the extrusion marks that tooling leaves along the length of the part. Primer and high gloss finishes then can be applied to the extrusions. |
The material cost of this plastic extrusion is much less than aluminum — about 1/3 to 1/2 the price of an equivalent sized extrusion…” — Chris von Hellermann Principal Loudspeaker Designer, Tymphany Corp.
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